Fleet health at a glance
Every monitored motor in one ranked view — worst first. Green means ignore it; that is the point.
Motor condition monitoring
Every unplanned stop was announced first.
Bearings whisper weeks before they fail. RotoSenseIQ bolts onto any rotating asset, listens continuously, and turns vibration, temperature and current signatures into one clear instruction: fix this, before it stops you.
RotoSenseIQ node · IP66 · magnet mount
RotoSenseIQ — deployment record
Track record across RotoSenseIQ deployments since 2014.
73%
of motor failures show early vibration symptoms
14 days
median warning window before functional failure
5 min
to mount a RotoSenseIQ node — no wiring, no downtime
About the System
RotoSenseIQ Motor Condition Monitoring
RotoSenseIQ is a comprehensive motor condition monitoring system designed to detect issues and prevent catastrophic machinery failure. Our hardware mounts directly to your motor using a dust-tight and water-jet-resistant IP66-rated enclosure, sampling continuously at the edge. Our analysis platform reads that telemetry in real time to keep your operations running smoothly.
What we sense
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Accelerometer
Monitors structural movement and mechanical vibrations to detect physical wear and rotational imbalance.
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Magnetometer
Tracks changes in the motor's magnetic flux to identify insulation degradation and electrical winding faults.
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MEMS Microphone
Captures high-frequency acoustic emissions to detect early bearing wear and internal rubbing issues.
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Temperature Sensor
Measures surface temperatures to flag cooling system blockages, lubrication loss, and overheating.
How the data flows
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Sense
Four advanced sensors integrated on a single perf board inside a rugged IP66-rated enclosure mounted on the motor.
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Stream
Raw measurements are securely transmitted directly to a centralized Firebase database in the cloud.
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Act
Our analysis software reads from Firebase, provides real-time condition reports, warns before failures, and recommends corrective action.
Fleet health — live preview
streaming from RotoSenseIQ nodes · refreshes every 4s (Illustrative / sample data)What the dashboard does for you
Built for the people who get the 3 a.m. call.
Fault-specific alerts
Not "vibration high." You get "outer-race bearing defect, stage 2, replace within 3 weeks" with the spectral evidence attached.
Downtime economics
Each avoided failure is logged with its estimated production loss, so the platform reports its own ROI to your CFO.
Zero-IT deployment
Nodes ship pre-provisioned. Magnet-mount, scan the QR, and the asset appears on your dashboard before you leave the motor.
Escalation chains
Watch-state pings the technician. Alert-state calls the shift lead. Critical wakes up whoever you tell it to.
Open by design
REST API and webhooks feed your CMMS, historian or SCADA. Your data stays yours.
Why RotoSenseIQ
Four reasons plants standardize on us.
Increased uptime
See the ROI before you commit. Whether it's tightening reliability or cutting response time, the platform reports its own payback.
Lower costs
Fewer emergency parts, fewer overtime call-outs, fewer motors replaced instead of repaired. An accurate early warning pays for itself fast.
Increased safety
Most plant incidents happen during unplanned downtime. Visibility into machine health means fewer emergency interventions under pressure.
Peace of mind
Your fleet is being listened to continuously. No more 2 a.m. failure calls with zero warning — the platform already told you this was coming.
Where it runs
One sensor. Every rotating asset you own.
The equipment changes. The telemetry stays the same — the same node, the same dashboard, the same install procedure, wherever the motor sits.
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Foundry & Refractory
Induction furnace blowers, sand plant motors, ladle and mould handling drives.
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Steel & Metals
Rolling mill drives, conveyor gearboxes, extraction fans, press motors.
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Mining & Minerals
Crusher motors, screen drives, slurry and dewatering pumps.
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Oil & Gas
Compressor sets, transfer pumps, cooling-tower and process fans.
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Power Generation
Feedwater pumps, ID and FD fans, coal handling and auxiliary drives.
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Water & Utilities
Intake and booster pumps, aeration blowers, treatment plant drives.
Open by design
Plugs into the systems you already run
SCADA
CMMS
ERP
REST API
Webhooks
Firebase
iOS / Android
Pricing & Models
Services & Plans
Monthly Subscription
Contact us for pricing
Flexible monthly billing, cancel anytime.
- Hardware monitoring (4 sensors on board)
- Real-time dashboard access
- Early-failure alerts & warnings
- Recommended corrective actions
- Technical support
Yearly Subscription
Contact us for pricing
Billed annually, lower effective rate, best for full-fleet deployments.
- Hardware monitoring (4 sensors on board)
- Real-time dashboard access
- Early-failure alerts & warnings
- Recommended corrective actions
- Technical support & service updates
Product catalog · 2026
The full RotoSenseIQ line, on paper.
RotoSenseIQ — deployment record. Track record across RotoSenseIQ deployments since 2014.
Preview inline
The next failure is already scheduled. Find out when.
A 30-minute consultation with our reliability engineers, on your assets, with live data.
Talk to an engineer